Page 60 of 64

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sat Jun 28, 2025 7:52 pm
by Gregski
Alibro wrote: Sat Jun 28, 2025 2:13 pm Is that your 'Trump Tax' that was meant to be absorbed by the importer costing $36.75?
Oh!, I guess you're the importer. :lol:
honestly that's what I thought but then other folks told me they are accustomed to paying such fees and have been before the recent tariffs, I have not been much of a shopped on AliExpress or Alibama so I couldn't tell you

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sat Jun 28, 2025 11:35 pm
by jrbe
This is new. Chinerrr isn't paying it, Americans buying things from China are.
I just bought some small 3 phase motors, similar order from same place before the tariffs, no tariffs charge previously but a hefty charge this time.
Amazon was going to show what the tariffs add to products but were shamed? forced? into not doing that.

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Tue Jul 01, 2025 10:05 am
by T1Terry
Gregski wrote: Sat Jun 28, 2025 12:48 pm I hear you, well it all started with $52 bucks, then the fees, charges and taxes added up

Alibaba Box Price.jpg
At least you got it when the taxes tariff was only 50% ..... that must have been pure luck ;)

T1 Terry

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Tue Jul 01, 2025 12:25 pm
by Alibro
In the UK we used to be able to buy stuff from Aliexpress at the price listed so long as it was below a $15. Lots of sellers would mark every purchase as $10 - $14.99 regardless of the price so it was great not paying import duty. Now they add 20% to everything at checkout to prevent this. :(

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sat Jul 26, 2025 9:13 pm
by Gregski
spent the last couple weeks [pronounced: "months"] bangin' my head against a brick wall trying to figure out how to mount that Nissan Versa radiator in the truck with the least amount of fabin' and fandangling, came up with all sorts of excuses not to work on the truck in the process, and amassed a potpourri of random and not so random OEM radiator brackets in the process

[feel free to suspend my Man Card for the use of the word "potpourri" I should know better]

IMG_1298.JPG
IMG_1304.JPG
man card.jpg

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sat Jul 26, 2025 9:18 pm
by Gregski
finally after scouring the wrecking yards I came across this super rare car called the Honda Accord

IMG_1284.JPG
IMG_1286.JPG
IMG_1292.JPG
IMG_1288.JPG
IMG_1290.JPG

and four 10 M&M bolts later we were back in business
IMG_1294.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sat Jul 26, 2025 9:23 pm
by Gregski
so happy with these brackets they bolted right up to the original holes in the rad support (so self tappers will have to wait!)

IMG_1296.JPG
IMG_1300.JPG

I may even trim them some day, who knows !?
IMG_1302.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sun Jul 27, 2025 1:20 am
by Gregski
here I am remounting the 1st Gen Chevy Volt DC-DC converter (for now) with my beloved acorn nuts, which turned out to be way more P.I.A. than it's worth, I highly do NOT recommend using them as the bolts have to be perfect or a bit shorter length to allow full tightfullness or they will bottom or should I say top out !

IMG_1325.JPG
IMG_1327.JPG

the 1st Gen Chevy Volt onboard battery charger went back on next...

IMG_1329.JPG
IMG_1331.JPG
IMG_1333.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sun Jul 27, 2025 2:11 am
by Gregski
lifting all this stuff back in the truck already pre mounted to the battery lid is an excellent way to throw out your back... I'm just sayin'

IMG_1335.JPG

the sharp shooters amongst you may notice I've already zipped the passenger side radiator bracket
IMG_1337.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sun Jul 27, 2025 11:01 am
by Alibro
I find fabricating my own brackets is an excellent way to excuse the procrastination of all the important jobs I keep putting off.
Hours and hours of fun while turning a blind eye to the real jobs at hand. ;)

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sun Jul 27, 2025 4:00 pm
by Gregski
Alibro wrote: Sun Jul 27, 2025 11:01 am I find fabricating my own brackets is an excellent way to excuse the procrastination of all the important jobs I keep putting off.
Hours and hours of fun while turning a blind eye to the real jobs at hand. ;)
student is ready.jpg

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Sun Jul 27, 2025 9:31 pm
by Gregski
I can't be the only one who has an inversely proportional attitude towards working on my EV Conversion compared to the weather, when it's a perfect 72°F outside I just want to sit inside and watch YouTube, but when it's 104° F outside making it 120° F in my garage then I want to wrench for hours !

anywho, I managed to chimichanga the high voltage connection via a Cantex junction box to the BMW sBox, this box joins the two negative leads from the two BMW 530e packs into one, simple is the name of the game

[ why do I want a burrito all of a sudden ? ]

IMG_1342.JPG
IMG_1344.JPG
IMG_1346.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Mon Jul 28, 2025 3:53 pm
by Gregski
OK, and then I moved on to the glass is half full side...

IMG_1348.JPG

and here are all four hook em ups, Top Tip if I May (TTiIM) one way to remember where the connections go is to think the two Inside ones are Input of energy into that black box, and the two Outside ones are Output out of it, if that makes sense
IMG_1352.JPG
IMG_1350.JPG

and here's how I mounted the positive lead high voltage junction box under the belly of the beast
IMG_1365.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Mon Jul 28, 2025 4:07 pm
by Bratitude
Why do you have the sbox outside the battery enclosure?
The battery box is always “live” now

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Mon Jul 28, 2025 6:04 pm
by Gregski
Bratitude wrote: Mon Jul 28, 2025 4:07 pm Why do you have the sbox outside the battery enclosure?
The battery box is always “live” now
the truck is a prototype and a test mule, and for easy access to troubleshoot, not proud of it and do not recommend it

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Wed Jul 30, 2025 5:28 pm
by Gregski
next it was time to think outside the sBox

so our Mission should we choose to accept it, is to take 'em four free range Bussmann BMM603-xSQ 600V 30A fuse holders and shove them in a CANTEX box, now you don't have to fuse both sides, ie the negative and positive leads of say the onboard battery charger and or the DC-DC converter, I happen to done did that just to use the fuse blocks as junction blocks to allow me to extend the cables
IMG_1372.JPG

don't be skierd labelize stuff, and just remind yourself you are not doing this for your Present Self but your Future Self, think 7 kid birthday parties from now, 4 bar mitzvahs and 6 kids piano recitals later when you return back to work on this project
IMG_1374.JPG
IMG_1376.JPG

Another Top Tip No One Ever Asked For (ATTNOEAF) - when ever possible, do not destroy, cannibolize, or repurpose what you already done did for the new project or component, instead if possible use new bits for that, you may need to old stuff to fall back on, trust me on this one
IMG_1378.JPG
IMG_1380.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Thu Jul 31, 2025 12:01 am
by Gregski
so of course the 1st Gen Chevy Volt DC-DC cable was now 5" too short so the Harness Man had to do a little cable swap-a-roo with a spare charger cord to extend them, I hate to brag but 5" makes all the difference

IMG_1388.JPG
IMG_1390.JPG
IMG_1392.JPG
IMG_1394.JPG
IMG_1396.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Thu Jul 31, 2025 12:02 am
by Gregski
some time later.jpg
some time later.jpg (9.72 KiB) Viewed 1408 times
IMG_1399.JPG

the middle fuse block is just used as a separator spacer thingie
IMG_1400.JPG

and here's what we're going for as far as the big picture, I will loom these wires eventually and probably reroute them more better, but at least now I know they reach
IMG_1402.JPG
IMG_1404.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Thu Jul 31, 2025 7:03 pm
by MattsAwesomeStuff
I can tell you're an IT man. Your obsession with cable management is finally paying off.

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Wed Aug 06, 2025 12:28 am
by Gregski
so then it was time to tether this sexy CANTEX junction box to the BMW sBox, so first we do the DC-DC converter leads, these are properly wired to the output of the box, meaning both contactors need to be closed for current to make it's way to the junction box

forgive me my Lords for I know not where this mystery glare was coming from

IMG_1542.JPG
IMG_1544.JPG
IMG_1546.JPG

we tap into the output of the positive contactor for the positive lead here
IMG_1548.JPG

and we use the negative output post of the sBox for the negative lead here
IMG_1550.JPG
IMG_1552.JPG
IMG_1554.JPG

made a notch in the plastic housing case thingie for easy access and full removability
IMG_1556.JPG

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Wed Aug 06, 2025 2:14 pm
by Gregski
and finally we did the 1st Gen Chevy Volt onboard battery charger connection, and oh boy did we screw up, can you tell what The Greg forgot ?

Hint: think flaring your own brake lines
IMG_1560.JPG

one of these four leads is not like the others !
IMG_1562.JPG
IMG_1564.JPG
IMG_1566.JPG

Hell, I won't tell if you don't tell.

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Wed Aug 06, 2025 3:43 pm
by Uppertown
Just add it in photo shop, like a well known conversion shop;
Image
[][/img]
image.png

Re: 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck [Upgrade]

Posted: Thu Aug 07, 2025 1:33 pm
by Gregski
Weekend Update Final Assembly.jpg

Re: [DRIVING] 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck

Posted: Fri Aug 08, 2025 2:21 pm
by Gregski
nothing to see here, just out for some fresh air

de7a3c0218e7e6172568966a13626ce6.jpeg

Re: [DRIVING] 1971 GMCe Lexus GS450H BMW 530e Tesla Model S Electruck

Posted: Sun Aug 10, 2025 2:08 pm
by Gregski
and here I was checking the voltage of both BMW 530e battery packs combined

IMG_1586.JPG

I will charge them to 393 volts
IMG_1588.JPG