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Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Wed Sep 30, 2020 2:16 pm
by Jack Bauer
Ok I'm an idiot. Just had to set il gains and ocur lim to negative and we have full closed loop control:)

Muhahahah.....hahah......waahhhhahahahahah

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Wed Sep 30, 2020 7:05 pm
by JaniK
Good work and great news!

What happened with the oil choice?
Is there a good choice or just random choice?

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Thu Oct 01, 2020 6:42 am
by Jack Bauer
I have a gallon of Dexron 6 waiting.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Fri Oct 02, 2020 9:50 am
by Jack Bauer
At this time I have decided to do a full opensource release of all design sources:)
More updates and video to following including testing in a M3 front DU.
https://github.com/damienmaguire/Tesla- ... Drive-Unit

Rear drive unit now responding to throttle commands in both directions with regen.
To Do :
Secure mod wires.
Button up the inverter
360v full test.
Make install video showing every step (super boring) in a front DU
Run front DU
Retire to Lanzarote on the profits.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Fri Oct 02, 2020 4:23 pm
by Isaac96
Great!
Front DU is induction IIRC, does that make for easier tuning and probably easier integration into vehicles?

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Sat Oct 03, 2020 6:22 am
by Jack Bauer

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Mon Oct 05, 2020 9:58 am
by JaniK
Does it matter what type of wiring to use between modboard and M3 inverter PCB ?

Min/max. gauge? Insulation thickness?

Or do we just us some leftovers from a computer power supply etc.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Mon Oct 05, 2020 1:20 pm
by Jack Bauer
I'm using kynar wire most commonly used for wire wrap boards. E.g. :
https://www.digikey.com/catalog/en/part ... eries/1966

I'll go through all this in the forthcoming installation video.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Mon Oct 05, 2020 3:14 pm
by mdrobnak
The motorsports industry generally uses wire with ETFE (Teflon) / Tefzel wiring. It allows the jacket to be thinner, saving weight. Also highly resistant to things like fuel, etc. Apparently also used in spacecraft - https://en.wikipedia.org/wiki/ETFE

-Matt

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Tue Oct 06, 2020 3:45 pm
by JaniK
Thank you both for replies :)

I found full rolls of kynar wire and thats a bit much.
Maybe I didn't look too hard.

For ETFE I found this item that ships per foot...:
https://www.mouser.fi/ProductDetail/TE- ... YKmg%3D%3D

+200°C max temp and 600V rating, seems ok to me?

Unless a Damien board ships with a string of wire..

Thoughts?

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Wed Oct 07, 2020 5:25 pm
by Jack Bauer
I may decide to offer a kit with wire. Will see what happens once sales start.
Finding the last few signals today before hv testing.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Wed Nov 11, 2020 11:45 pm
by EV_Builder
Damien wouldn't it be nicer to un-solder the IC and solder a board with connector to the board?
Or maybe just a legged board with connector? long enough that you can solder the pin to the old IC pad?

Did you consider this? or do we need every other pin pulled-up anyway?

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Thu Nov 12, 2020 2:56 pm
by Jack Bauer
Yes I did indeed think of that at the outset. There were problems with that approach however. That said I am working on a neater solution:)

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Sun Nov 15, 2020 2:39 pm
by Jack Bauer
Oil pump controller used in both front and rear drive units is an Onsemi LV8907.
https://www.onsemi.com/products/power-m ... Session=-1

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Mon Nov 16, 2020 11:53 am
by Jack Bauer
Scratched an itch and tried Jtaging the Musk brain. Imagine my surprise when it didn't work. Oh well, better give up and go home ....
Attached pinout (as best as I could make anyway) of the 10 pin Jtag port.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Wed Nov 18, 2020 1:42 pm
by Jack Bauer
Well, the old horse for the long road i suppose. Started a spreadsheet for the pin map on the main MCU :
https://github.com/damienmaguire/Tesla- ... PinMap.ods

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Fri Nov 20, 2020 8:59 am
by JaniK
For the new idea and neater solution, even though its a "secret" surprise.

Does it require better tools to install compared to modboard..?

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Fri Nov 20, 2020 5:47 pm
by Jack Bauer
With luck it will be quite easy. I know I'm not updating much on here but it is happening at a good pace.

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Fri Nov 20, 2020 6:07 pm
by JaniK
I am putting the motor in my summer car and it is just starting to snow, building car in cold garage, so no rush, wpuld propably go install motor in coldest winter months anyways for snow testing the car If its done :)

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Fri Nov 20, 2020 6:09 pm
by jon volk
Jack Bauer wrote: Fri Nov 20, 2020 5:47 pm With luck it will be quite easy. I know I'm not updating much on here but it is happening at a good pace.
Well, things usually progress quicker without questions and “you’re doing it wrongs” :D

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Sun Nov 22, 2020 3:25 pm
by Jack Bauer
Yep its moving along well now. I'd say another week and I'll have an announcement:)

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Sun Nov 22, 2020 6:51 pm
by JaniK
Now i am connecting the clues :P thumbs up!

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Sun Nov 22, 2020 10:25 pm
by johu
Hmm, relaying the signals to an openinverter processor via SPI?
I promise I haven't spoken to Mr. Bauer :geek:

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Tue Nov 24, 2020 10:54 pm
by EV_Builder
Jack Bauer wrote: Thu Nov 12, 2020 2:56 pm Yes I did indeed think of that at the outset. There were problems with that approach however. That said I am working on a neater solution:)
Can you tell me those problems?

Re: Tesla Model 3 Rear Drive Unit Hacking

Posted: Wed Nov 25, 2020 10:19 am
by Jack Bauer
I hope to have a video out in the next week that will answer all. Still neck deep in it:)