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Re: Tesla Small Drive Unit Support Thread
Posted: Tue Jun 25, 2019 6:10 am
by Jack Bauer
Firstly, if you purchased the board from me it will come with parameters loaded. If not here is the set I use :
https://github.com/damienmaguire/Tesla- ... s_SDU.json
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Jun 25, 2019 3:36 pm
by Jack-Lee
Hi,
Patrick Hagemann here

About two months ago I bought a board from you (built up and tested).
The values for maximum current etc. are set to 5000A, so I was careful if the other parameters are correct.
Thx for the help.
Re: Tesla Small Drive Unit Support Thread
Posted: Sat Aug 03, 2019 8:00 am
by Jack Bauer
The current sensor used on the small drive unit is the Melexis MLX91209.
https://www.mouser.ie/ProductDetail/Mel ... 4jl%2Fc%3D
The 7.3mV/mT version.
Re: Tesla Small Drive Unit Support Thread
Posted: Sat Aug 03, 2019 10:12 am
by Evtorque
Hi Guys
New here and not sure if there is diagram for the front and rear small drive controller plug wires.
Thanks in advance Conrad
Re: Tesla Small Drive Unit Support Thread
Posted: Sat Aug 03, 2019 12:11 pm
by Kevin Sharpe
Evtorque wrote: ↑Sat Aug 03, 2019 10:12 amNew here and not sure if there is diagram for the front and rear small drive controller plug wires.
Does this help?
https://github.com/damienmaguire/Tesla-Front-Drive-Unit
current sensors from the manufacturer
Posted: Mon Aug 05, 2019 6:14 pm
by Lee Malo
When replacing a current sensor does it need to be programed ? The manufacturer states the sensor is programmable . Is the current sensor a drop in and solder or does it need to be programed ? Here is a link to Mouser stating it is programable -
https://www.mouser.com/ProductDetail/Me ... DN4jl%2Fc=
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Aug 06, 2019 7:52 am
by PoloLbricolo
I'ts drop in, just make sure you have it in the correct orientation.
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Aug 06, 2019 11:26 am
by Lee Malo
Are both current sensors oriented the same way ?
Re: Tesla Small Drive Unit Support Thread
Posted: Wed Aug 07, 2019 9:00 am
by Jack Bauer
They do not need programming and yes they both go in the same way.
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 08, 2019 7:30 am
by Evtorque
Cheers mate
What contactor and pre are everyone using?
Cheers Conrad
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 08, 2019 9:59 am
by Evtorque
Thanks mate
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 15, 2019 10:06 am
by Evtorque
Does anyone have a link for a contactor and fuse supplier for one of these.
Cheers CG
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 29, 2019 8:18 am
by Jack Bauer
So a quick announcement on board pricing and lead times. Of late I have been experiencing untold problems with delays and quality from my pcb builder. Some customers have been waiting months for boards which is unacceptable. I have been working to resolve this and am pleased to announce that I have a new pcb maker signed up. Boards will be machine assembled and undergo AOI. This will let me have boards in stock almost all the time reducing lead times to a matter of days and resolving a lot of quality problems. Bad news is a slight price increase on drive unit boards from 500 to 600 euros for built and tested. Bare pcb pricing remains the same.
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Aug 29, 2019 7:56 pm
by ViktorT
I wonder if anyone knows the size of bolts for the small driveunits to fit each of the motorbrackets?
Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 4:39 pm
by Kevin Sharpe
We've been running some tests on the VW Bus project (
here) using a ~200V Toyota Prius battery. The integrated contactors, pre-charge components, and safety disconnect make this a recommended test tool for anyone using the SDU in a project

Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 6:00 pm
by tom91
Kevin Sharpe wrote: ↑Sun Sep 08, 2019 4:39 pm
We've been ... in a project
Mind sharing the parameters you have been using?
Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 7:51 pm
by Jack Bauer
Same as in the parameter thread.
Re: Tesla Small Drive Unit Support Thread
Posted: Sun Sep 08, 2019 8:00 pm
by tom91
No compensation for the voltage? Makes the drive unit quite laggy down low.
Re: Tesla Small Drive Unit Support Thread
Posted: Mon Sep 23, 2019 12:23 pm
by iak78612
Just busted my current sensor

and if you can't tell from my question then I'll say it explicitly. I'm a noob.
My replacement current sensors will be getting here in a couple of days. Do I just pull out the old sensors from the "goo" and drop the new ones in? or is there something more involved?
Thanks!
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Sep 24, 2019 8:58 am
by Jack Bauer
Yes they go back into the goo. Just be aware of the orientation mark on the device.
Re: Tesla Small Drive Unit Support Thread
Posted: Wed Sep 25, 2019 5:01 pm
by Lee Malo
when I replaced the sensor I took a few pics . This is how the 2 sensors are oriented in that camel snot . lol
Lee
Re: Tesla Small Drive Unit Support Thread
Posted: Mon Sep 30, 2019 1:37 am
by iak78612
Lee Malo wrote: ↑Wed Sep 25, 2019 5:01 pm
when I replaced the sensor I took a few pics . This is how the 2 sensors are oriented in that camel snot . lol
Lee
Thanks!
Got em in. Should we refill the void in the "camel snot" left from pulling out the old sensors? The new sensors seem pretty secure as is.
Re: Tesla Small Drive Unit Support Thread
Posted: Mon Sep 30, 2019 7:21 am
by Jack Bauer
Recommend everyone update to the latest software release here :
https://github.com/jsphuebner/stm32-sine/releases
For Tesla use :
https://github.com/jsphuebner/stm32-sin ... 2_sine.bin
Also read and try to understand the parameters before powering up :
https://openinverter.org/docs/index.htm ... rs,24.html
A lot of the most common questions have already been answered in the support threads so try the search function first.
Re: Tesla Small Drive Unit Support Thread
Posted: Tue Oct 08, 2019 11:57 am
by cloudy
Hi all, I notice in V2/3/4 PCBs the following connections are warning as single pin, ie: pin 20 tacho-drive is not longer routed to anything - previously went to an ULN2003ADR
Single pin net ENC_Z_54 on IC1.P$54 at 525.04,466.23
Single pin net SPEED_OUT_25 on IC1.P$25 at 524.04,454.38
Single pin net TACHO_DRIVE on CONN2.20 at 542.92,567.05
Single pin net USER_PWM_62 on IC1.P$62 at 521.04,466.23
Are these functions deprecated and safely ignored?
Thanks all
Re: Tesla Small Drive Unit Support Thread
Posted: Thu Oct 10, 2019 6:09 pm
by Jack Bauer
Those functions are no longer required on Tesla boards and have been deleted.