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Gen 2 Leaf BMS Connectors and more

Posted: Wed Oct 28, 2020 4:00 am
by vwbrady
I'm still in the hardware collection stage of my project and am trying to find BMS connectors.
my BMS.jpg
I'm looking for either:
aftermarket connectors for the Gen 2 BMS (is Gen 1 the same?)
- 40pin sense lead connector to BMS
- 8pin temp sensor connector to BMS
- 16pin sense lead connector to BMS

Or a likely easier option, OE BMS wiring out of a Leaf


I found this thread, https://www.diyelectriccar.com/threads ... s.181297/ , in which Kevin Sharpe shares a few PDFs of the connectors he used, (attached for convenience). Though, he must not have needed all the connectors on the BMS.

Another question: I likely need to retain the temp and current sensor inputs on the BMS, do I need to source those components from a Leaf? or will a 3rd party component suffice?

thanks!

Re: Gen 2 Leaf BMS Connectors and more

Posted: Wed Oct 28, 2020 7:26 am
by johu
There is some more here: https://openinverter.org/wiki/Nissan_Leaf_BMS
When you've found the series on digikey it's easy to find the other pin count variants with the similar part search.
I am also at the stage where I need to replace the Leaf current sensor by a third party one. I know it's a 5V type. Will let you know.
I can measure the 25°C resistance of the temp sensors if that helps.

Re: Gen 2 Leaf BMS Connectors and more

Posted: Wed Oct 28, 2020 1:31 pm
by vwbrady
OMG, there i go not checking the wiki! :| that answered my harness question. Seems they're interchangeable if i swap some pins. Do we know if both BMS versions use the same CAN messaging? I wonder because my hope is to allow it to communicate with my PDM and enable the charger.

you're too kind, Johu :)
i'd appreciate any info you have on the current sensors so i can assist in searching. Also, i had only been looking on Mouser, where i found the other connectors. I'll report back if i find the rest at digi-key. I also have some professional connections to TE directly that i may reach out to if i have to.

Re: Gen 2 Leaf BMS Connectors and more

Posted: Wed Oct 28, 2020 2:11 pm
by johu
Yes I've used both and they use the same messaging.

Re: Gen 2 Leaf BMS Connectors and more

Posted: Wed Oct 28, 2020 10:08 pm
by evcar
Here's the battery thermistor resistance curve from a 2013 model Leaf.