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Electric Vehicle Battery Breakdown: Cells to Modules to Packs!

Posted: Tue Feb 25, 2025 6:44 pm
by Gregski
great primer for those new to the sport


Battery Form Factors
  • Pouch cells
  • Prismatic cells
Different Types of Modules Series vs Parallel configurations

Cell To Pack Concept Battery Packs BMS - Battery Management System
  • Satellite Design - Featuring Slave BMS modules
  • Spaghetti Design - No individual Slave BMS modules, all home runs instead to a single central control unit





Understanding Ohm's Law Wheel: A Simplified Guide
ohms law circle thingie.jpg
Series vs Parallel Circuits.jpg

Re: Electric Vehicle Battery Breakdown: Cells to Modules to Packs!

Posted: Tue Feb 25, 2025 10:16 pm
by Gregski
Battery Form Factors
  • Cylindrical cells
  • Pouch cells
  • Prismatic cells
cylindrical cell.jpg
pouch cells.jpg
prismatic cell.jpg

Re: Electric Vehicle Battery Breakdown: Cells to Modules to Packs!

Posted: Wed Feb 26, 2025 4:49 am
by Gregski

Re: Electric Vehicle Battery Breakdown: Cells to Modules to Packs!

Posted: Wed Feb 26, 2025 3:05 pm
by Gregski
Tesla's Battery Evolution: 4680 vs 2170 Cell Comparison

Note: 2170 and 4680 refer to the dimensions of the cells 21mm diameter by 70mm length and are not model numbers




Tesla 2170 vs 4680 Cells labeled.jpg

Re: Electric Vehicle Battery Breakdown: Cells to Modules to Packs!

Posted: Wed Feb 26, 2025 4:00 pm
by Gregski

Re: Electric Vehicle Battery Breakdown: Cells to Modules to Packs!

Posted: Wed Feb 26, 2025 7:23 pm
by MattsAwesomeStuff
It sure is discouraging to see:

1 - How large and monolithic these packs are, and

2 - All that foam directly sprayed onto them.

Basically makes them uselessly unsalvageable :(