Tesla Model S GEN1 Charger: Difference between revisions
| Line 73: | Line 73: | ||
====Connector part numbers==== | ====Connector part numbers==== | ||
The Logic Connector X042 needed to plug into the charger is Molex 194180026<ref>https://www.molex.com/molex/products/part-detail/crimp_housings/0194180026</ref> which is in the MX150L series. | The Logic Connector X042 needed to plug into the charger is Molex 194180026<ref>https://www.molex.com/molex/products/part-detail/crimp_housings/0194180026</ref> which is in the MX150L series. | ||
[[File:Molex 194180026 .png|left|500x500px]] | [[File:Molex 194180026 .png|left|500x500px|alt=Molex 194180026, female connector to mate with X042 Logic Connector on Tesla GEN1 OBC.|Molex 194180026]] | ||
Revision as of 04:01, 25 February 2023
Overview
The Tesla GEN1 charger is a single/three phase 10kW AC charger that was fitted in the Model S from 2012 through late 2013, when it was replaced with GEN2. GEN1 models are easy to identify, with the word "TESLA" stamped on the metalwork; the GEN2 charger lacks the Tesla identifier stamped on the metalwork.
One (or optionally two, in a Master/Slave configuration) GEN1 chargers are installed beneath the rear seats in the Model S for AC charging. If two are fitted, both are identical hardware, though the firmware differs.
The charger is made up of three 3.3 kw modules, each sitting on a liquid cooling plate. This assembly enables both single and multi phase AC charging.
The GEN1 chargers are considered to be more trouble-prone than the later units, and are not as popular for use in EV conversions or ground-up builds, but are used in many OEM installations that continue to need servicing. Examples of OEM installs include the 2012-13 Tesla Model S, 2012-14 Toyota RAV4 EV[1], and 2014-17 MB B250e[2]. As far as is known, these are identical from a hardware perspective, but the firmware does differ and is not interchangeable between installations.
Important Considerations
Tesla Part Numbers (TPN)[3]
- 6009278-00-x
Charger Connections
| Pin No. | Function | Description |
|---|---|---|
| 1 | 12v supply | |
| 2 | Charge Port: nozzle lock | "InsertEN out" |
| 3 | HVIL Out | |
| 4 | CAN + | |
| 5 | EVSE-Pilot (CP) | |
| 6 | FC CAN (SWCAN?) | |
| 7 | 12v GND | |
| 8 | Drive inhibit | "Prox out", signal to DU to inhibit drive |
| 9 | HVIL In | |
| 10 | CAN - | |
| 11 | EVSE-Prox (PP) | |
| 12 | "BMS_12V_in" | (BMS enables charger?) |
Connector part numbers
The Logic Connector X042 needed to plug into the charger is Molex 194180026[4] which is in the MX150L series.
Additional Resources
Common Issues
- The Tesla chargers are very sensitive to grounding. The case MUST be connected to vehicle 12v ground and EVSE earth/ground when charging. [1] The OEM installation has a prominent ground strap.
Errata
Charger Dimensions: