Tesla Model S GEN1 Charger: Difference between revisions

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==Overview==
==Overview==
[[File:Tesla Model S GEN1 Onboard Charger, perspective view.jpg|alt=Tesla GEN1 Onboard AC Charger|thumb|Tesla GEN1 Onboard AC Charger]]
[[File:Tesla Model S GEN1 Onboard Charger, perspective view.jpg|alt=Tesla GEN1 Onboard AC Charger|thumb|Tesla GEN1 Onboard AC Charger.  Note the stamped "TESLA" on the cover, which visually distinguishes it from later versions.]]
The Tesla GEN1 charger is a single/three phase 10kW AC charger that was fitted in the Model S from 2012 through late 2013, when it was replaced with GEN2.  GEN1 models are easy to identify, with the word "TESLA" stamped on the metalwork; the GEN2  charger lacks the Tesla identifier stamped on the metalwork.
The Tesla GEN1 charger is a single/three phase 10kW AC charger that was fitted in the Model S from 2012 through late 2013, when it was replaced with GEN2.  GEN1 models are easy to identify, with the word "TESLA" stamped on the metalwork; the GEN2  charger lacks the Tesla identifier stamped on the metalwork.



Revision as of 04:04, 25 February 2023

Overview

Tesla GEN1 Onboard AC Charger
Tesla GEN1 Onboard AC Charger. Note the stamped "TESLA" on the cover, which visually distinguishes it from later versions.

The Tesla GEN1 charger is a single/three phase 10kW AC charger that was fitted in the Model S from 2012 through late 2013, when it was replaced with GEN2. GEN1 models are easy to identify, with the word "TESLA" stamped on the metalwork; the GEN2 charger lacks the Tesla identifier stamped on the metalwork.

One (or optionally two, in a Master/Slave configuration) GEN1 chargers are installed beneath the rear seats in the Model S for AC charging. If two are fitted, both are identical hardware, though the firmware differs.

The charger is made up of three 3.3 kw modules, each sitting on a liquid cooling plate. This assembly enables both single and multi phase AC charging.

The GEN1 chargers are considered to be more trouble-prone than the later units, and are not as popular for use in EV conversions or ground-up builds, but are used in many OEM installations that continue to need servicing. Examples of OEM installs include the 2012-13 Tesla Model S, 2012-14 Toyota RAV4 EV[1], and 2014-17 MB B250e[2]. As far as is known, these are identical from a hardware perspective, but the firmware does differ and is not interchangeable between installations.

Important Considerations

Tesla Part Numbers (TPN)[3]

  • 6009278-00-x

Charger Connections

Logic Connector X042, 12-pin
Pin No. Function Description
1 12v supply
2 Charge Port: nozzle lock "InsertEN out"
3 HVIL Out
4 CAN +
5 EVSE-Pilot (CP)
6 FC CAN (SWCAN?)
7 12v GND
8 Drive inhibit "Prox out", signal to DU to inhibit drive
9 HVIL In
10 CAN -
11 EVSE-Prox (PP)
12 "BMS_12V_in" (BMS enables charger?)

Connector part numbers

The Logic Connector X042 needed to plug into the charger is Molex 194180026[4] which is in the MX150L series.

Molex 194180026, female connector to mate with X042 Logic Connector on Tesla GEN1 OBC.






Additional Resources

Common Issues

  • The Tesla chargers are very sensitive to grounding. The case MUST be connected to vehicle 12v ground and EVSE earth/ground when charging. [1] The OEM installation has a prominent ground strap.
Tesla Model S GEN1 OBC, showing prominent Ground Strap








Errata

Charger Dimensions:

Notes