Nissan Leaf inverter: Difference between revisions

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Regarding the Gen2 inverter connector that used to be unobtainable can in fact be bought.
Regarding the Gen2 inverter connector that used to be unobtainable can in fact be bought.
https://openinverter.org/wiki/File:Priu ... _Body_.jpg
https://openinverter.org/wiki/File:Prius_Gen3_-_Auris_-_Yaris_Connector_Body_.jpg
The housing can be bought from Toyota, cost was 89 SEK (~€8)!
The housing can be bought from Toyota, cost was 89 SEK (~€8)!
Then terminals and wire seals are needed and after some web searching and testing I have concluded this BOM:
Then terminals and wire seals are needed and after some web searching and testing I have concluded this BOM:
Line 51: Line 51:


Regarding the Gen3 inverter connector that used to be unobtainable can in fact be bought.
Regarding the Gen3 inverter connector that used to be unobtainable can in fact be bought.
https://openinverter.org/wiki/File:Priu ... _Body_.jpg
https://openinverter.org/wiki/File:Prius_Gen3_-_Auris_-_Yaris_Connector_Body_.jpg
The housing can be bought from Toyota, cost was 89 SEK (~€8)!
The housing can be bought from Toyota, cost was 89 SEK (~€8)!
Then terminals and wire seals are needed and after some web searching and testing I have concluded this BOM:
Then terminals and wire seals are needed and after some web searching and testing I have concluded this BOM:

Revision as of 20:54, 31 August 2024

  • Nissan Leaf Gen1 inverter
  • Nissan Leaf Gen2 inverter

Regarding the Gen2 inverter connector that used to be unobtainable can in fact be bought. https://openinverter.org/wiki/File:Prius_Gen3_-_Auris_-_Yaris_Connector_Body_.jpg The housing can be bought from Toyota, cost was 89 SEK (~€8)! Then terminals and wire seals are needed and after some web searching and testing I have concluded this BOM: https://openinverter.org/forum/download/file.php?id=32637&mode=view Connector housing: Toyota G9260-47010, 36p Toyota G9266-47010, 13p

Small terminal, 0.64: 0,22-0,35mm2 TE 1612290-1 (tested ok) Sumitomo 8100-3455 Small wire seal: Sumitomo 7165-1198 Small blind plug: Sumitomo 7165-0797

Large terminal, 2.3: 0,3-0,5mm2 Yazaki 7116-4025 (tested ok) Sumitomo 8100-0460 0,8-1,25mm2 Yazaki 7116-4026 Sumitomo 8100-0461 2,0mm2 Sumitomo 8100-0462 Large wire seal: Sumitomo 7165-0342 D4,9mm d1,4-2,0mm Sumitomo 7165-0343 D4,9mm d2,0-2,5mm Sumitomo 7165-0344 D4,9mm d2,5-2,9mm Large blind plug: Sumitomo 7161-9787 D4,7mm

Terminal extraction tool 0.64 Terminals : Sumitomo 3070000 or 307-0000-03 2.3II Terminals : Precision screwdriver(1.2mm~1.6mm)

NOTE: The Sumitomo terminals are not tested but thay look the same as the ones I have tested and documents point to the Sumitomo extraction tool, hence my guess is they will fit as well.




  • Nissan Leaf Gen3 inverter

Regarding the Gen3 inverter connector that used to be unobtainable can in fact be bought. https://openinverter.org/wiki/File:Prius_Gen3_-_Auris_-_Yaris_Connector_Body_.jpg The housing can be bought from Toyota, cost was 89 SEK (~€8)! Then terminals and wire seals are needed and after some web searching and testing I have concluded this BOM: https://openinverter.org/forum/download/file.php?id=32637&mode=view Connector housing: Toyota G9260-47010, 36p Toyota G9266-47010, 13p

Small terminal, 0.64: 0,22-0,35mm2 TE 1612290-1 (tested ok) Sumitomo 8100-3455 Small wire seal: Sumitomo 7165-1198 Small blind plug: Sumitomo 7165-0797

Large terminal, 2.3: 0,3-0,5mm2 Yazaki 7116-4025 (tested ok) Sumitomo 8100-0460 0,8-1,25mm2 Yazaki 7116-4026 Sumitomo 8100-0461 2,0mm2 Sumitomo 8100-0462 Large wire seal: Sumitomo 7165-0342 D4,9mm d1,4-2,0mm Sumitomo 7165-0343 D4,9mm d2,0-2,5mm Sumitomo 7165-0344 D4,9mm d2,5-2,9mm Large blind plug: Sumitomo 7161-9787 D4,7mm

Terminal extraction tool 0.64 Terminals : Sumitomo 3070000 or 307-0000-03 2.3II Terminals : Precision screwdriver(1.2mm~1.6mm)

NOTE: The Sumitomo terminals are not tested but thay look the same as the ones I have tested and documents point to the Sumitomo extraction tool, hence my guess is they will fit as well.