BMW I3 Fast Charging LIM Module

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Revision as of 13:42, 17 June 2021 by Bitterandreal (talk | contribs) (Added the required messages table)
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The BMW LIM module is a CCS, CHAdeMO and AC charging controller. It is used to communicate between the vehicle and the public charging infrastructure, to allow fast charging to occur.

As these can be found affordably on eBay and from auto wreckers, they have been pursued as an open-source charger project.

External links

Forum discussion

github.com/damienmaguire/BMW-i3-CCS

> CAN logs

> STM32 VCU software

> I3 LIM CAN dbc1

BMW I3 HV components

Design Guide for Combined Charging System (2015)

LIM versions

Only AC_DCO versions work for CCS. (Check if you have a MAC address on the label!)

LIM versions
SN IEC 61851

J1772 (AC)

DIN 70121 ISO 15118 ISO 15118-20 Cars Used until Tested
61 35 9 346 827 x x BMW i3
61 35 9 346 820 x x BMW i3
61 35 9 353 646 x x BMW i3 Jul 2014 x
61 35 9 380 352 x x ? BMW i3 Nov 2015 x
61 35 6 805 847 x x ? BMW i3 Jul 2016
61 35 9 454 319 x x x ? BMW i3

Mini cooper SE

now

The LIM's are available new from BMW spare parts suppliers for € 240 but there is probably some programming necessary. ???

Power Limits

The limits for pre 2017/26 (Week 26 of 2017) are 0V-500V 0A-250A, post 2017/27 (Week 27 of 2017) 0V-1000V -500A-+500A.

Connectors and Pinouts

BMW i3 LIM CCS Charging Module
Connector Key (left to right)
Label Description Compatible Plugs
4B 12 Pin Connector BMW 61138373632

Audi 4E0 972 713

TE 1534152-1 / 1534151-1

3B 8 Pin Connector (CHAdeMO models only) BMW 61138364624

Audi 4F0 972 708

TE 1-1534229-1

1B 16 Pin Connector Hirschmann 805-587-545
2B 6 Pin Connector BMW 61138383300

Audi 7M0 973 119

TE 1-967616-1

X Replacement Pins 5-962885-1
X Rubber Seal 1-967067-1
1B Pinout:
Pin # Function Description
1B-1 -
1B-2 -
1B-3 LED_M Lighting Charge Socket? (Not necessary)
1B-4 LOCK_MOT+ Charge Inlet Lock Motor
1B-5 LOCK_MOT- Charge Inlet Lock Motor
1B-6 CAN_H Powertrain CAN
1B-7 CAN_L Powertrain CAN
1B-8 IGN Wake up signal +12V (ignition, contact 15)
1B-9 VCC Constant Power +12V
1B-10 GND Ground
1B-11 -
1B-12 -
1B-13 -
1B-14 - Internally connected to GND
1B-15 CHARGE_E Goes to KLE. Guessing this is charge enabled signal for the in car charger? or drive interlock signal?
1B-16 LOCK_FB Charge Inlet Lock Feedback (1k unlocked, 11k locked?)
2B Pinout:
Pin # Function Description
2B-1 CP Pilot (Charge Inlet)
2B-2 PP Proxy (Charge Inlet)
2B-3 Jumper Connected to Pin 4
2B-4 Jumper Connected to Pin 3
2B-5 GND Ground (Charge Inlet)
2B-6 US CCS1 version connected to 2B-2

3B Pinout:

- N/A (for CHAdeMO only)

4B Pinout:
Pin # Function Description
4B-1 HV+_SZ+ Contactor Control (Contactor coil resistance needs to be ?? ohm)
4B-2 HV-_SZ+ Contactor Control
4B-3 HV+_SZ- Contactor Control
4B-4 HV-_SZ- Contactor Control
4B-5 U_HV_DC Charge Inlet DC Voltage (current input 4-20mA?)
4B-6 LED_RT Charge Status Light
4B-7 LED_GN Charge Status Light
4B-8 LED_BL Charge Status Light
4B-9 LED_GND Charge Status Light Ground
4B-10 COV_MOT- Charge Inlet Cover Motor (Not necessary)
4B-11 COV_MOT+ Charge Inlet Cover Motor (Not necessary)
4B-12 COV_FB Charge Inlet Cover Feedback (GND if open)

Wiring Diagram

Wiring LIM electric vehicle charge controller


Required messages

Power Train CAN messages [500kbps]
ID Function interval Notes
0x112 BMS msg. 10ms
0x1A1 Vehicle speed 20ms
0x3E9 Main LIM control 200ms
0x431 Battery info 200ms needed but does not control anything
0x03C Vehicle status 200ms
0x2A0 Central locking 200ms
0x397 OBD 200ms
0x3F9 Engine info 200ms Rex?
0x3A0 Vehicle condition 200ms
0x330 Range info 200ms
0x432 BMS SoC 200ms
0x51A Network management 200ms
0x540 Network management 2 200ms
0x512 Network management edme 200ms
0x560 Network management kombi 200ms
0x510 Network management zgw 200ms
0x328 Counter 1s
0x3E8 OBD reset 1s
0x2FA Lim DC charge command 3. 1s
0x12F Wake up 100ms
0x2FC Charge flap control 100ms
0x2F1 Lim DC charge command 2. 100ms

Observations

VIN Numbers is not required for AC or DC fast charging to function

Functional LIMs have come from vehicles where the Air Bags have deployed, indicating that the module still works after a "Safety" event has occurred.