[Driving] Mazda Mx5 (MK2)

Tell us about the project you do with the open inverter
ScythianNite
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Re: [WIP] Mazda Mx5 (MK2)

Post by ScythianNite »

planning on modding in the round display to the OEM cluster?
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rstevens81
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Re: [WIP] Mazda Mx5 (MK2)

Post by rstevens81 »

ScythianNite wrote: Sun Dec 17, 2023 6:47 pm planning on modding in the round display to the OEM cluster?
yup 3d printed prototype ...
IMG_20231018_214948_812.jpg
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Re: [WIP] Mazda Mx5 (MK2)

Post by Jacobsmess »

That's a nice gauge, where did you get it? Is it easy to run?
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Re: [WIP] Mazda Mx5 (MK2)

Post by rstevens81 »

Jacobsmess wrote: Mon Dec 18, 2023 8:09 am That's a nice gauge, where did you get it? Is it easy to run?
they are cheap "GA9A01" from Aliexpress, along with a wemos s2 ... relatively easy to use with the E_TFT library in arduino ... follow the guide below and i modified jamies code for my uses :)
The only word of warning buy more than 1, as my fist one was duff and i thought it was a code issue, but it was actually the screen :(
https://dronebotworkshop.com/gc9a01/
https://github.com/jamiejones85/ESP32CanGauge
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Re: [WIP] Mazda Mx5 (MK2)

Post by rstevens81 »

Lunchtime special ....
Somehow i DID NOT snap the 3.2mm drill bit or break the m4 Chinese tap.. go figure... sure i break loads tomorrow now :?

parts bin special here ... speed is of the essence at the moment.
IMG_20231218_134245_074.jpg
i have to use small screws here as there isn't much clearance between battery modules and the frame and if i were to have a bump i don't want any bolt threads impacting the battery module.
IMG_20231218_140142_256.jpg
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rstevens81
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Re: [WIP] Mazda Mx5 (MK2)

Post by rstevens81 »

after a long absence of shame (will post update, when i have energy....) i finally got movement :)
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Re: [WIP] Mazda Mx5 (MK2)

Post by rstevens81 »

Nose job time 😝
IMG_20240817_174042_048.jpg
IMG_20240817_171524_680.jpg
Payday went to soon :(
IMG_20240816_153001_684.jpg
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Re: [WIP] Mazda Mx5 (MK2)

Post by Wibber »

Hi, could I ask an easy question...hopefully. I've also got a Passat battery, what's the voltage of each module? I need 48V modules so don't want to break it open unless the modules are 48V. Do you know? Love the build and the real-life timescale!

To explain, i bought the battery for use with a Leaf motor but IVA cost now makes this impractical so I'm planning to build a 48V DC using a Warp 9 motor to avoid the serious cost of the battery certification for the IVA test. Hope that makes sense. Cheers!
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Re: [WIP] Mazda Mx5 (MK2)

Post by rstevens81 »

Passat batteries are 12s so 12*4.2= 50.4v (only use 4.1 max) ... Biggest problem of this will be finding a charger (other than ebike charger) that's happy with the 35v(2.9v) minimum.

Ps have you spoken to janosch foxev.io as he has actually put taxis though and iva with leaf cells and motor.

But yes do get the 12s initial iva then 96s upgrade route....was planning to do it myself haynes7 style but realised the route would iva as ice from mx5 donor then re reg as EV later which seemed too much hassle for me.

On the upside having so much practice I'm bow getting better at battery boxes managed to make a new rear battery box in 2 long lunch breaks based on latest weigh in I'm at 950kg with a12kwhr pack which is probably good enough for most of my needs
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Re: [WIP] Mazda Mx5 (MK2)

Post by marcexec »

Wibber wrote: Tue Sep 10, 2024 8:50 pm Hi, could I ask an easy question...hopefully. I've also got a Passat battery, what's the voltage of each module? I need 48V modules so don't want to break it open unless the modules are 48V. Do you know? Love the build and the real-life timescale!

To explain, i bought the battery for use with a Leaf motor but IVA cost now makes this impractical so I'm planning to build a 48V DC using a Warp 9 motor to avoid the serious cost of the battery certification for the IVA test. Hope that makes sense. Cheers!
Sad to hear of that complication. Module details are in teh Wiki: https://openinverter.org/wiki/Batteries#OEM_modules.
To slow charge 48V I have been using Meanwell HLG LED power supplies successfully for the last few years - waterproof and adjustable.
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Re: [Driving] Mazda Mx5 (MK2)

Post by rstevens81 »

She is MOT'd so now road legal :D ...now off to tax it as petrol :( so I can actually use it.... Then off to declare war on DVLA
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Re: [Driving] Mazda Mx5 (MK2)

Post by ianlighting »

rstevens81 wrote: Mon Mar 31, 2025 9:26 am She is MOT'd so now road legal :D ...now off to tax it as petrol :( so I can actually use it.... Then off to declare war on DVLA
Be interesting to hear how you get on with the DVLA. I intend to get mine signed off by them when I’m done, so eager to hear other people’s tales.
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