Page 6 of 25

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sat Feb 17, 2024 5:54 pm
by johu
...and that he thinks men with beard look more professional

All we know is: he's called The Greg

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sat Feb 17, 2024 8:27 pm
by Gregski
johu wrote: ↑Sat Feb 17, 2024 5:54 pm ...and that he thinks men with beard look more professional

All we know is: he's called The Greg

I laughed so hard at this my wife heard me upstairs, thanks, this just made my day!

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sun Feb 18, 2024 3:38 pm
by Gregski
let's take a look at some pics of the "bell housing" rubber mount and the temporary rigid radiator core support bracket

IMG_2024.JPG


yes I am a sh!ety fabricator but also everything is cattywampus on this car
IMG_2026.JPG


I later remade the one below:
IMG_2028.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sun Feb 18, 2024 3:40 pm
by Gregski
Some people cut corners, I like to round all my corners πŸ₯

this is the same "Bell Housing" bracket, it's where originally the engine would mate with the transmission, I think if I ever re make it, I will cut the big plate to be the exact profile of the bell housing clam shell

IMG_2168.JPG
IMG_2170.JPG


had to cut out an opening for the CV axle obviously, and had Ray Charles weld that up for me, [ahem] with his feet !
IMG_2172.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sun Feb 18, 2024 4:48 pm
by Bratitude
It’s in! It looks like you centred the drive unit. I would but the vw axles back in and set the diff between them, then no custome length axles. Then you can take the Toyota cv joints and make flanges like so
IMG_2135.jpeg

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sun Feb 18, 2024 4:53 pm
by Gregski
Bratitude wrote: ↑Sun Feb 18, 2024 4:48 pm It’s in! It looks like you centred the drive unit. I would but the vw axles back in and set the diff between them, then no custome length axles. Then you can take the Toyota cv joints and make flanges like soIMG_2135.jpeg
do you have more info on this please ? a linky link perhaps

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sun Feb 18, 2024 5:55 pm
by Ev8
Is that square tube clear of the inner c/v?

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Sun Feb 18, 2024 6:47 pm
by Gregski
Ev8 wrote: ↑Sun Feb 18, 2024 5:55 pm Is that square tube clear of the inner c/v?

as my old co worker used to say: "Few problems, nothing minor!"

IMG_2301.JPG

that thing aint supposed to spin, is it? ;)
IMG_2303.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Mon Feb 19, 2024 1:17 am
by Bratitude
Gregski wrote: ↑Sun Feb 18, 2024 4:53 pm do you have more info on this please ? a linky link perhaps
Just some simple machining and welding.

you take the Toyota cv joint/stub and cut it down, turn it round on the lathe. then make a flange with the 100mm bolt pattern that the vw cv joints have, and press that on to the turned down Toyota stub. Then get it tig welded.

Heck you could use the old flanges off the vw trans axle, as you already have them!



now you have a stub flange with the Toyota splines and the vw cv joint bolt pattern.

Now your stock vw cv axles bolt up to the Prius trans axle.

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Mon Feb 19, 2024 4:10 pm
by Gregski
The tension mounts at Good Enuff Garage, will The Greg get the motor mounted before some randomly set arbitrary deadline, or will he loose the shop ???




back of trans arrows.jpg

we (my son and I) used the blue tape to indent the head bolts into it to give us a point of reference for drilling the holes
IMG_2113.JPG
IMG_2118.JPG

the plate had to be set back far enuff to clear the mechanical oil pump which sticks out, out of the transaxles butt
IMG_2120.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Tue Feb 20, 2024 4:27 pm
by Gregski
after seeing how much steel spacers actually cost I decided to cut my own, (so I went out and bought a $200 dollar chop saw - I'll show them)

IMG_2122.JPG
IMG_2130.JPG

here's a look at the spacers, spacering:
IMG_2136.JPG

tack welded into place
IMG_2160.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Tue Feb 20, 2024 4:30 pm
by Gregski
I could have just welded the bars to the stock Prius bracket, but that would have made it much harder to assembly and disassemble, plus it may have melted the rubber bushing, so I made a plate instead

The Sandwich Design

IMG_2150.JPG
IMG_2152.JPG
IMG_2154.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Tue Feb 20, 2024 4:43 pm
by Gregski
some people cut corners, I prefer to round mine

IMG_2164.JPG

"Look at those perfect welds" said no one on the Internet ever!
IMG_2166.JPG
IMG_2174.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Tue Feb 20, 2024 4:57 pm
by Gregski
oh, and this is the sh!iet I'm dealing with when I say cattywampus

take a closer look at that smaller bracket see how it's thicker on one end than the other
IMG_2156.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Thu Feb 22, 2024 5:18 pm
by Gregski
YATMV - Yet Another Transmission Mount Video




IMG_2190.JPG
IMG_2192.JPG
IMG_2196.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Thu Feb 22, 2024 8:10 pm
by rstevens81
Gregski wrote: ↑Thu Feb 22, 2024 5:18 pm YATMV - Yet Another Transmission Mount Video
do you actual sleep or goto work? you seem to have accomplished more in weeks that many of of us do in months :)

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Thu Feb 22, 2024 9:17 pm
by johu
Over here at sketchy enough garage I'd probably skip the rear mount ;) Audi only has the rear mount

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Thu Feb 22, 2024 9:31 pm
by Gregski
johu wrote: ↑Thu Feb 22, 2024 9:17 pm Over here at sketchy enough garage I'd probably skip the rear mount ;) Audi only has the rear mount
hee hee, keep this up and you'll find yourself heavily recruited by GnG !

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Thu Feb 22, 2024 9:36 pm
by Gregski
rstevens81 wrote: ↑Thu Feb 22, 2024 8:10 pm do you actual sleep or goto work? you seem to have accomplished more in weeks that many of of us do in months :)
Progress Not Perfection.png

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Fri Feb 23, 2024 3:49 pm
by Gregski
just wanted to share some in progress pics from my CNC machine, or as we like to call it, See and See over here at Good Enuff Garage

IMG_2199.JPG

one man's rusty stick is another man's perfect straight edge
IMG_2201.JPG
IMG_2203.JPG


here we are getting ready to lazer cut a complicated curvature for the cooling hoses
IMG_2205.JPG
IMG_2207.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Fri Feb 23, 2024 3:54 pm
by Gregski
the Greg is known for his free hand swirlies

IMG_2214.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Fri Feb 23, 2024 3:56 pm
by Gregski
some glamour shots of the front motor mount

IMG_2215.JPG
IMG_2217.JPG
IMG_2219.JPG
IMG_2221.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Fri Feb 23, 2024 3:57 pm
by Gregski
and here she is all trimmed down and installed, some day she may even see sum paint

IMG_2223.JPG
IMG_2225.JPG
IMG_2227.JPG

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Fri Feb 23, 2024 6:43 pm
by EVSwap
Dang look at that! It's even got speed holes. Nice work.

Re: 1984 Voltswagen Rabbit Prius Gen 3

Posted: Wed Feb 28, 2024 3:12 pm
by Gregski
a bit of an overlap with the I just bought a Mitsubishi Outlander charger. - Now What? thread, but I wouldn't want to rob you of this cinematic experience:




IMG_2504.JPG