I decided to share my project too (electric karting ) I use an inverter powered by 52V maybe someone will be interested, to start I will post a photo of my controller
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 4:53 pm
by yaroslav
Now I will lay out the controller in assembled form, this is how it looks now
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 5:02 pm
by yaroslav
Схема отлично работает
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 6:08 pm
by Alexstarex
Привет. Круто получилось. Распиши характеристики.
В чем рисуешь? cad?
Hey. It was awesome. Describe the characteristics.
What do you draw? cad?
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 7:24 pm
by yaroslav
the inverter was designed for 72 volts, on the MOSFET irfp4110 I had at hand irfp3077 I used them, on the battery a maximum of 54 volts, the phase current of about 200 amps
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 7:25 pm
by yaroslav
power on the wattmeter when overclocking karting about 5 kW
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 7:25 pm
by Jack Bauer
Nice work:)
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 7:35 pm
by yaroslav
The boards were developed for me according to my schemes, I didn't ask what program they were developed in, I can find out
Re: electric karting udc 52v
Posted: Fri Feb 14, 2020 8:28 pm
by johu
Very impressive. Cool to see the Blue Pill getting used
Re: electric karting udc 52v
Posted: Sat Feb 15, 2020 7:47 am
by kiwifiat
Nice job. I had a quick look at the schematic. My only comment would be that the output voltage from your current sensors will not be centered on 1.65v You may want to adjust the values of the voltage divider to get closer to the target 1.65v . I believe this is required by the STM32, maybe Johu could clarify if that is important? Without doubt accurate current readings are a prerequisite to good FOC or I guess if this is an induction motor it may not be relevant.
What motor are you driving with this inverter? I will be using a bluepill on an upcoming project so Johu please keep it as an option in the code base.
Pictures of you kart, motor, and controller would be nice.
Re: electric karting udc 52v
Posted: Sat Feb 15, 2020 10:11 am
by johu
kiwifiat wrote: ↑Sat Feb 15, 2020 7:47 am
Nice job. I had a quick look at the schematic. My only comment would be that the output voltage from your current sensors will not be centered on 1.65v You may want to adjust the values of the voltage divider to get closer to the target 1.65v . I believe this is required by the STM32, maybe Johu could clarify if that is important? Without doubt accurate current readings are a prerequisite to good FOC or I guess if this is an induction motor it may not be relevant.
Haven't seen the schematic, most importantly the reading must never go above 3V3. Offset calibration is automatic, so if offset is e.g. 2V and you still never exceed 3V3 you'll be fine.
Re: electric karting udc 52v
Posted: Sun Feb 16, 2020 5:30 pm
by yaroslav
kiwifiat wrote: ↑Sat Feb 15, 2020 7:47 am
Nice job. I had a quick look at the schematic. My only comment would be that the output voltage from your current sensors will not be centered on 1.65v You may want to adjust the values of the voltage divider to get closer to the target 1.65v . I believe this is required by the STM32, maybe Johu could clarify if that is important? Without doubt accurate current readings are a prerequisite to good FOC or I guess if this is an induction motor it may not be relevant.
What motor are you driving with this inverter? I will be using a bluepill on an upcoming project so Johu please keep it as an option in the code base.
Pictures of you kart, motor, and controller would be nice.
The engine first used 90 dimensions, now put the engine with a combined winding type Slavyanka DA-90S, photos will soon do
Re: electric karting udc 52v
Posted: Mon Feb 24, 2020 1:04 am
by kiwifiat
Your current sensors look interesting. What mV/A do they output and what ferrite cores have you used?
Re: electric karting udc 52v
Posted: Fri Feb 28, 2020 4:41 pm
by yaroslav
Depends on the gap in the ferrite ring, I cut 7mm, designed for a phase current of 400a
Thanks for the response. What a great idea to build your own current sensors and at such a low cost The cheapest 400A current sensors I can get from Digikey here in Canada are $31.75 for one off and $20 for 200.
Re: electric karting udc 52v
Posted: Wed Mar 04, 2020 8:17 am
by yaroslav
Only there is one inconvenience, you need to saw ferrite rings, very bad sawing, ferrite dust is very easy to get into the respiratory tract, you need to saw only with good ventilation, and preferably in a mask.
Re: electric karting udc 52v
Posted: Tue Mar 10, 2020 6:56 am
by yaroslav
HI,
The photo my electric karting
Re: electric karting udc 52v
Posted: Tue Mar 10, 2020 7:40 am
by joromy
Nice, like the recycled wood boxes.
Are you going to make wooden box for motor/inverter to.
Video pleeeease!!
Re: electric karting udc 52v
Posted: Tue Mar 10, 2020 8:40 am
by yaroslav
Re: electric karting udc 52v
Posted: Tue Mar 10, 2020 2:26 pm
by johu
Sounds angry How does it drive?
Re: electric karting udc 52v
Posted: Wed Mar 11, 2020 6:16 am
by yaroslav
Good traction in this engine, I can not achieve a dynamometer key, but if it is already turned , the torque is high, breaks the cameras in the wheels