VW Beetle 2003 Budget Conversion: Difference between revisions

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=== Engine Replacement ===
=== Engine Replacement ===
I kept the original gearbox and coupled the front motor to the input shaft. I originally attempted to make the adaptor plate myself along with the coupler, but I failed to be accurate enough.
I kept the original gearbox and coupled the front motor to the input shaft. I originally attempted to make the adaptor plate myself along with the coupler, but I failed to be accurate enough.
[[File:20210421 124814 (1).jpg|thumb|CNC'd Aluminium plate]]
[[File:20210425 143144 (1).jpg|left|thumb|Motor Mounting Metal work]]
I was offered the services of a local CNC machinist for the cost of materials so I quickly dropped the motor and gearbox around before he changed his mind. This was the result.

Revision as of 11:18, 16 December 2022

This is a condensed version of the build thread here: https://openinverter.org/forum/viewtopic.php?t=1130

Current Components

VW Golf GTE hybrid battery packs x 2 (£500, £700)

Toyota Prius Gen 3 Inverter and EVBMW logic board (£100, €275)

Mitsubishi Outlander PHEV Charger/DCDC (£150)

Mitsubishi Outlander PHEV Water Heater (£130)

Mitsubishi Outlander Front Motor (~£250)

Vauxhall Zafira Power Steering Pump (£25)

Generic Vacuum Pump

Engine Replacement

I kept the original gearbox and coupled the front motor to the input shaft. I originally attempted to make the adaptor plate myself along with the coupler, but I failed to be accurate enough.

CNC'd Aluminium plate
Motor Mounting Metal work

I was offered the services of a local CNC machinist for the cost of materials so I quickly dropped the motor and gearbox around before he changed his mind. This was the result.