Search found 28 matches

by Kutato72
Sun Apr 13, 2025 7:47 pm
Forum: Classifieds
Topic: Volvo XC90 onboard charger
Replies: 5
Views: 1893

Re: Volvo XC90 onboard charger


Interesting! Was that kind of charger actually used to charge in a conversion? Is CAN protocol known?
That would be a usefull addition for wiki...


This is completely different from the Valeo-Siemens version in the PDF. The connectors are different (round metal instead of square orange), there ...
by Kutato72
Sat Nov 02, 2024 4:59 pm
Forum: BMW
Topic: I3 EME voltage sensor
Replies: 6
Views: 16314

Re: I3 EME voltage sensor

The EME includes a 3.3 kW on-board charger (OBC) labeled “SLA_Power” at the bottom. It has 3+2 chips that perform various measurements. 1 or 2 usually fail when the OBC is destroyed due to overvoltage, and it gives this "false" error. The short circuit is not at B+, and the error description is not ...
by Kutato72
Mon Jul 29, 2024 4:30 pm
Forum: Batteries and Charging
Topic: Tesla gen3 charger schematic
Replies: 1
Views: 2417

Re: Tesla gen3 charger schematic

The Gen3 OBC input has a thyristor soft-start circuit. If you give it DC and it accidentally turns on, it will immediately smoke with a huge bang from the inrush current surge.
by Kutato72
Sat Jul 13, 2024 7:45 pm
Forum: Projects
Topic: Maxus / LDV Transporter issues
Replies: 3
Views: 2672

Re: Maxus / LDV Transporter issues

I repair hundreds of these Valeo chargers. If you can arrange for their delivery to Hungary, I will send them back tested in 3-4 days, with a half-year warranty. Although sometimes it goes faster... ;)
by Kutato72
Wed Jan 17, 2024 5:29 pm
Forum: BYD
Topic: BYD Atto3 as a Donor Vehicle
Replies: 4
Views: 24721

Re: BYD Atto3 as a Donor Vehicle

For now, I wanted to understand its construction at a basic level and get to the point where the HV system, which was completely disabled due to the collision, would start. The car is already running, so maybe I will start logging this week, but I was not prepared for the fact that I would have to ...
by Kutato72
Tue Jan 16, 2024 9:39 pm
Forum: BYD
Topic: BYD Atto3 as a Donor Vehicle
Replies: 4
Views: 24721

Re: BYD Atto3 as a Donor Vehicle

I have been studying the BYD Atto 3 for some time. Brutally modern development, not a Chinese joke. If you are not familiar with CAN buses, don't bother: there are dozens of CAN buses, because instead of a lot of electronics, there are only three "domain controllers" in it: the right, the left and ...
by Kutato72
Mon Jan 08, 2024 4:11 pm
Forum: Volvo
Topic: XC90 OBC
Replies: 7
Views: 13631

Re: XC90 OBC


I already have my own diagnostic software for it, which I can use to test it after repairs, but I didn't think that it is customary to write something like this here right away...


I quickly made a screen save. Above in the middle, the Max. Voltage / Max. Current data is returned by the charger ...
by Kutato72
Mon Jan 08, 2024 3:34 pm
Forum: Volvo
Topic: XC90 OBC
Replies: 7
Views: 13631

Re: XC90 OBC

I already have my own diagnostic software for it, which I can use to test it after repairs, but I didn't think that it is customary to write something like this here right away...
by Kutato72
Tue Apr 11, 2023 5:41 pm
Forum: Volvo
Topic: XC90 OBC
Replies: 7
Views: 13631

Re: XC90 OBC

I know how to fix it, I've already fixed a dozen of them; maybe even more. However, I haven't been able to start it on the desktop yet, it doesn't respond to any LOG. But it is almost certain that it will not even start without the standard Control Pilot (CP) signal.

(It was manufactured here in ...
by Kutato72
Tue Jan 10, 2023 6:11 pm
Forum: Hyundai/Kia
Topic: Hyundai Kona powertrain components (PCAN)
Replies: 59
Views: 58451

Re: Hyundai Kona powertrain components (PCAN)


Well guess what, the autor is on the forum here already :D
"Kutato72"


Thanks for the mention, I am indeed here too, although my English is a bit weak. My writings about Kona are here in PDF format:

Battery: https://varsanyipeter.hu/hyundai_kona_akku.pdf
Inverter/OBC/DC-DC: https ...
by Kutato72
Tue Nov 29, 2022 11:21 pm
Forum: Volvo
Topic: Volvo V60 battery pack
Replies: 47
Views: 53997

Re: Volvo V60 battery pack

I have already repaired dozens of batteries, so I can safely say: if the Volvo BMS sees the battery as bad, then it really is bad. You can clone the EEPROM content from a good battery to a bad one, but you won't get very far with it. The proven solution is to measure the capacity of all 10 modules ...
by Kutato72
Tue Nov 22, 2022 8:07 pm
Forum: Hyundai/Kia
Topic: Hyundai/Kia Batteries
Replies: 38
Views: 34513

Re: Hyundai/Kia Batteries


Hi folks.
I came across some kia 64kW modules. They have neat cell wires comming from the module sides. There is a circuit on the sides and i am wondering if those wires are fused? I would like to use this modules with my active BMS and it balances at 1A. Too much?


The cell terminals are ...
by Kutato72
Mon Nov 21, 2022 8:01 pm
Forum: Battery Managment (BMS)
Topic: BMS benchmarking and reverse engineering
Replies: 6
Views: 11247

Re: BMS benchmarking and reverse engineering

I have been doing what you just described here for five years. Will you have a job with it, though I don't know if it's any use? I have already written a lot about this topic to my clients, but unfortunately in Hungarian. I'm copying a material made by Google translate, so maybe the translation is ...
by Kutato72
Thu Nov 03, 2022 9:46 pm
Forum: Volvo
Topic: Volvo V60 battery pack
Replies: 47
Views: 53997

Re: Volvo V60 battery pack

I repair Volvo V60 PHEVs, and unfortunately recently I come across more and more batteries with cell defects or significantly degraded batteries. Unfortunately, I often see working batteries at unrealistically high prices on the Internet. Does anyone have any tips on where to get defective batteries ...
by Kutato72
Sun Sep 11, 2022 5:43 pm
Forum: BMW
Topic: I bought a BMW 530e onboard battery charger - now what?
Replies: 44
Views: 33727

Re: I bought a BMW 530e onboard battery charger - now what?

The elongated version was produced here in Hungary, and it was also included in the Volvo XC90, redesigned and with different software. I know how to fix it, but not how to program it yet, even though I tried it for a while. :(
by Kutato72
Sun Jul 24, 2022 9:42 pm
Forum: Volvo
Topic: Volvo V60 battery pack
Replies: 47
Views: 53997

Re: Volvo V60 battery pack

I just wrote my own code to make it work. For balancing, the 0x1C control packet must be sent maximum every 2000 msec. The authorization signal is the 0x22 packet, which must be sent every 450 msec at most. But the balancing itself is started by the query packet 0x17, but in pulses, so it is worth ...
by Kutato72
Sat Apr 30, 2022 8:01 pm
Forum: BMW
Topic: I3 EME Internal Communication
Replies: 0
Views: 5949

I3 EME Internal Communication

If you want to listen to EME’s internal communications with the DC/DC converter and on-board charger, prepare pizzas and lots of cola for several days.

- Works with 16-bit SPI transmission with 500 kHz clock
- Transmits 80 words in a packet (i.e. 1280 bits)
- Alternately sends a packet to the DC/DC ...
by Kutato72
Wed Mar 30, 2022 9:26 pm
Forum: VW (VAG, Volkswagen, Audi, Porsche etc.)
Topic: ID.3 and other MEB battery packs in conversions
Replies: 85
Views: 72372

Re: ID.3 and other MEB battery packs in conversions

There are also fuses at the other end. He just couldn't fit a single photo.
by Kutato72
Wed Mar 30, 2022 7:41 pm
Forum: VW (VAG, Volkswagen, Audi, Porsche etc.)
Topic: ID.3 and other MEB battery packs in conversions
Replies: 85
Views: 72372

Re: ID.3 and other MEB battery packs in conversions

Fuses. 1206 size SMD fuses in the LG Chem version.
by Kutato72
Tue Mar 29, 2022 9:13 pm
Forum: VW (VAG, Volkswagen, Audi, Porsche etc.)
Topic: ID.3 and other MEB battery packs in conversions
Replies: 85
Views: 72372

Re: ID.3 and other MEB battery packs in conversions

They carry the end cells in duplicate because the BMS receives its supply voltage from one and measures the cell with the other. Thus, the jumps in the current consumption of the BMS do not interfere with the measurement. This solution is called the “Kelvin Connection”.

https://www.voltech.com ...
by Kutato72
Tue Mar 22, 2022 5:43 pm
Forum: Jaguar
Topic: Ranger rover 14.7kwh pack bms
Replies: 12
Views: 31217

Re: Ranger rover 14.7kwh pack bms

The Samsung SDI BMU panel has the MAX17841 driver chip, while the Jaguar / Range Rover battery has the MAX17823B BMS chip. In principle, they can talk to each other - but of course the factory software is not suitable for this.
by Kutato72
Mon Mar 21, 2022 6:34 pm
Forum: Hyundai/Kia
Topic: 64kwh Kona battery
Replies: 28
Views: 28855

Re: 64kwh Kona battery

For the MAX17845, both the pinout and the basic protocol are the same as the MAX17823B, but the self-diagnostic is different.
by Kutato72
Thu Mar 17, 2022 8:14 pm
Forum: Classifieds
Topic: Various EV parts for sale
Replies: 47
Views: 16292

Re: Various EV parts for sale

I am repairing these in Hungary. I'll fix two out of two for you if you figure out how to get here and get back to you.
by Kutato72
Thu Mar 17, 2022 5:30 pm
Forum: Hyundai/Kia
Topic: 64kwh Kona battery
Replies: 28
Views: 28855

Re: 64kwh Kona battery

The three types of battery modules have a total of eight (!) different connectors. Their illogical connection is a nightmare. The MAX17845 chip built into CMUs is top secret, with no datasheet, not a programming manual. And it uses an isoSPI bus anyway, not a CAN bus.